Captain Rex, Daniel D. Brown, Ph.D., 2020

Here’s a quick little project I built last weekend. A wooden intarsia piece featuring everyone’s favorite Jango clone and Ahsoka-friend, Captain Rex (@deebradleybaker) from Star Wars: Clone Wars. What can I say? I’m excited as hell for Season 7 next month! And why build 1 when I can build 2? The second one went to my fellow SW geek and woodworker buddy Luke @cyclocrosscutter. Made from regular, curly, and spalted maple, purpleheart, katalox, wenge, walnut, cherry, and luaun ply. PS pretend the purpleheart is blue. Unfortunately, blueheart wood isn’t a thing. And I don’t usually do stains/dyes.

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Here’s a quick little project I built last weekend. A wooden intarsia piece featuring everyone’s favorite Jango clone and Ahsoka-friend, Captain Rex (@deebradleybaker) from Star Wars: Clone Wars. What can I say? I’m excited as hell for Season 7 next month! And why build 1 when I can build 2? The second one went to my fellow SW geek and woodworker buddy Luke @cyclocrosscutter. Made from regular, curly, and spalted maple, purpleheart, katalox, wenge, walnut, cherry, and luaun ply. PS pretend the purpleheart is blue. Unfortunately, blueheart wood isn’t a thing. And I don’t do stains/dyes. #starwarsart #captainrex #clonewars #intarsia #scrollsawart #woodart #maytheforcebewithyou @craft_the_force

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I Can’t Carry It For You, Daniel D. Brown, Ph.D., 2020

“I Can’t Carry It For You…”
3D Wooden light-up “Lord of the Rings” intarsia art, roughly based on the scene when Sam carries Frodo into Mt. Doom (“but I CAN carry you!”).

I’m finally ready to call this piece done! It ended up taking me 2 months to complete, despite initially planning it to be simpler and quicker than my Han/Chewie/Millenium Falcon piece. Ha!
I always thought Samwise Gamgee was the real hero of the story and I decided a scene of him carrying Frodo into Mt. Doom might be a cool artwork with LEDs. My first design had much fewer layers, with the characters much larger. But I decided to add Barad-Dur, Shelob, and the black gate, which changed the scale dramatically (and made it almost 6” thick, and 24” tall). Obviously I’ve taken some liberties as they were much closer to the entrance when he carried Frodo (and Shelob was dead by then). Plus their scale isn’t exactly accurate. But they needed to be large enough to see.
Everything was cut by hand on scroll saw and hand carved for the characters.
I built this from crab apple, walnut, and cherry I milled up myself from reclaimed urban trees, as well as katalox (thanks @rapfohl), spalted hackberry (thanks @chipdwoodworks), reclaimed mahogany, red oak, poplar, canarywood, and ebony, with a maple frame. My wife @tamarynart did her pyrography magic to burn the “One ring to rule them all…” inscription into the frame. There are 4 LEDs running off three AA batteries, colored orange with acetate film. Shelob serves as the power button. The eye is a walnut pupil embedded in multiple layers of watercolored resin.
I’m pretty stoked to have this thing shining over our “lair” across from the Millenium Falcon!
Note: the build process was documented in many stories now highlighted on my Instagram profile.

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“I Can’t Carry It For You…” 3D Wooden light-up “Lord of the Rings” intarsia art, roughly based on the scene when Sam carries Frodo into Mt. Doom (“but I CAN carry you!”). … I’m finally ready to call this piece done! It ended up taking me 2 months to complete, despite initially planning it to be simpler and quicker than my Han/Chewie/Millenium Falcon piece. Ha! I always thought Samwise Gamgee was the real hero of the story and I decided a scene of him carrying Frodo into Mt. Doom might be a cool artwork with LEDs. My first design had much fewer layers, with the characters much larger. But I decided to add Barad-Dur, Shelob, and the black gate, which changed the scale dramatically (and made it almost 6” thick, and 24” tall). Obviously I’ve taken some liberties as they were much closer to the entrance when he carried Frodo (and Shelob was dead by then). Plus their scale isn’t exactly accurate. But they needed to be large enough to see. Everything was cut by hand on scroll saw and hand carved for the characters. I built this from crab apple, walnut, and cherry I milled up myself from reclaimed urban trees, as well as katalox (thanks @rapfohl), spalted hackberry (thanks @chipdwoodworks), reclaimed mahogany, red oak, poplar, canarywood, and ebony, with a maple frame. My wife @tamarynart did her pyrography magic to burn the “One ring to rule them all…” inscription into the frame. There are 4 LEDs running off three AA batteries, colored orange with acetate film. Shelob serves as the power button. The eye is a walnut pupil embedded in multiple layers of watercolored resin. I’m pretty stoked to have this thing shining over our “lair” across from the Millenium Falcon! Note: the build process was documented in many stories now highlighted on my profile. #lordoftherings “samwisegamgee #frodobaggins #gollum #scrollsawart #geekart #woodart #intarsia #oneringtorulethemall #pittsburghwoodworking #madeinpittsburgh #woodworking #handmade #scrollsaw #woodworking #woodworker #handmade #woodporn #maker #imadethis

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And here are a couple stills. … I haven’t posted on this LOTR piece entitled “I can’t carry it for you…” in a while (but tons of stories). I’m still working on it. When I designed this, I thought I was making it simpler and easier than my Star Wars project. It’s turned out only modestly so. I still have quite a bit to do, but the pieces are all cut, adjusted to depth, and finished with poly. I put resin in Mt Doom, got Sauron’s eye more or less how I envisioned (multiple resin layers with sanding and watercolor, then an acetate backing and a watercolored paper backing to hide the LED heat sink). It’s all wired up – the lights weren’t bright enough for my taste on 2xAAs, so I threw in some resistors to bump it to 3xAA (which is slightly above the voltage rating of these LEDs. Hopefully the resistors will protect them.). I still have to actually assemble everything with glue, attach Sam/Frodo, Shelob, and Sméagol. And figure out how I’m gonna frame/mount this beast. … #lotr #buticancarryyou #samwisegamgee #frodobaggins #smeagol #mountdoom #scrollsawart #woodart

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I haven’t posted on this LOTR piece entitled “I can’t carry it for you…” in a while (but tons of stories). I’m still working on it. When I designed this, I thought I was making it simpler and easier than my Star Wars project. It’s turned out only modestly so. I still have quite a bit to do, but the pieces are all cut, adjusted to depth, and finished with poly. I put resin in Mt Doom, got Sauron’s eye more or less how I envisioned (multiple resin layers with sanding and watercolor, then an acetate backing and a watercolored paper backing to hide the LED heat sink). It’s all wired up – the lights weren’t bright enough for my taste on 2xAAs, so I threw in some resistors to bump it to 3xAA (which is slightly above the voltage rating of these LEDs. Hopefully the resistors will protect them.). I still have to actually assemble everything with glue, attach Sam/Frodo, Shelob, and Sméagol. And figure out how I’m gonna frame/mount this beast. … #lotr #buticancarryyou #samwisegamgee #frodobaggins #smeagol #mountdoom #scrollsawart #woodart

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https://www.instagram.com/stories/highlights/18070712896169820/

Sydney & Sylas, Daniel D. Brown, Ph.D., 2019

I can finally share this wedding gift that @tamarynart and I made for my niece Sydney @spudknee and her new hubby Sylas @schnazzysylas! They spent their honeymoon in Ireland and just got back. We spent almost two months slowly pulling this together. The oil painting shows the Cliffs of Moher – painted on curly maple. It’s the first painting I’ve done in years and it shows. Haha. But I’m happy with it, all things considered. I scroll-sawed Ireland into a walnut board, and framed it in cherry with maple splines. I also hand carved the Celtic love knot. @tamarynart designed and burned the frame details. She also included a couple of burned kitchen utensils. Hopefully this will remind you both of fun times and great stories for decades to come! We love you both!

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I can finally share this wedding gift that @tamarynart and I made for my niece Sydney @spudknee and her new hubby Sylas @schnazzysylas! They spent their honeymoon in Ireland and just got back. We spent almost two months slowly pulling this together. The oil painting shows the Cliffs of Moher – painted on curly maple. It’s the first painting I’ve done in years and it shows. Haha. But I’m happy with it, all things considered. I scroll-sawed Ireland into a walnut board, and framed it in cherry with maple splines. I also hand carved the Celtic love knot. @tamarynart designed and burned the frame details. She also included a couple of burned kitchen utensils. Hopefully this will remind you both of fun times and great stories for decades to come! We love you both! … #scrollsawart #oilpainting #irelandart #pittsburghwoodworking #madeinpittsburgh #pyrography #weddinggift

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The Jaspers, Daniel D. Brown, 2019

I can finally reveal my “family portrait” of the Jasper family, consisting of the Copper Pig himself (Paul @copper_pig_fine_woodworking), his wife Vicky (@jasperfarms – the fact that she raises chickens and teaches yoga is all I knew about her), their daughter the talented Copper Piglet, and of course Henry, their furry son.

This whole project came about because we had a trip to Boston planned for a family reunion. I had mentioned it to Paul a while back and he essentially said “stop on by!!”. Paul has been a huge inspiration to me and has helped a number of times in my woodworking. Our message history is just rife with advice, tool recommendations, and general encouragement. He once video chatted with me on how to make my “Three Rivers Table” so that it didn’t destroy itself with seasonal wood movement, drawing out floating tenons on a napkin. Everyone in the community knows what a positive force he is, constantly supporting other makers with shout outs, collaborations, encouragement, trades, and purchases. It doesn’t hurt that he’s part of our brotherhood of PhD scientists moonlighting as artists/craftspeople. Basically he’s my #mancrushmonday.
My idea was to just make a quick little pig or something for when we visited him in Boston. As soon as I started designing it, this “family portrait” idea hit me. Once it did, I really had no choice but to make it. The design snowballed and I ended up spending a couple weeks on it. The idea demanded I finish it as envisioned. That’s just usually how it goes when I get excited about something.

Made from 14 species: African stinkwood (from an antique chair my mother-in-law @sledv_life_rocks bought in South Africa in the 1970s. This is a species that is no longer commercially available due to overharvesting and subsequent protection. It was exterminated on Table mountain, in the shadows of which my wife @tamarynart was partially raised), walnut, bocote, yew, spalted maple, bubinga, ash, cherry, ebony, bloodwood, sumac, aspen, and two unknown species from an exotic hardwood pallet. Designed in Adobe Illustrator and cut it via scrollsaw.

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I can finally reveal my “family portrait” of the Jasper family, consisting of the Copper Pig himself (Paul @copper_pig_fine_woodworking), his wife Vicky (@jasperfarms – the fact that she raises chickens and teaches yoga is all I knew about her), their daughter the talented Copper Piglet, and of course Henry, their furry son. This whole project came about because we had a trip to Boston planned for a family reunion. I had mentioned it to Paul a while back and he essentially said “stop on by!!”. Paul has been a huge inspiration to me and has helped a number of times in my woodworking. Our message history is just rife with advice, tool recommendations, and general encouragement. He once video chatted with me on how to make my “Three Rivers Table” so that it didn’t destroy itself with seasonal wood movement, drawing out floating tenons on a napkin. Everyone in the community knows what a positive force he is, constantly supporting other makers with shout outs, collaborations, encouragement, trades, and purchases. It doesn’t hurt that he’s part of our brotherhood of PhD scientists moonlighting as artists/craftspeople. Basically he’s my #mancrushmonday. My idea was to just make a quick little pig or something for when we visited him in Boston. As soon as I started designing it, this “family portrait” idea hit me. Once it did, I really had no choice but to make it. The design snowballed and I ended up spending a couple weeks on it. The idea demanded I finish it as envisioned. That’s just usually how it goes when I get excited about something. Made from 14 species: African stinkwood (from an antique chair my mother-in-law @sledv_life_rocks bought in South Africa in the 1970s. This is a species that is no longer commercially available due to overharvesting and subsequent protection. It was exterminated on Table mountain, in the shadows of which my wife @tamarynart was partially raised), walnut, bocote, yew, spalted maple, bubinga, ash, cherry, ebony, bloodwood, sumac, aspen, and two unknown species from an exotic hardwood pallet. Designed in Adobe Illustrator and cut it via scrollsaw. #pittsburghwoodworking#scrollsawart#intarsia#woodworking#woodart

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Caretta, Daniel D. Brown, Ph.D., 2019

“Caretta” – 2019, walnut and scorched maple.
This loggerhead sea turtle started as a simple experiment after I sliced up a walnut firewood log into “cookies” and had a vision of turtle shell scutes in the endgrain patterns. I then designed the shape in illustrator, basing it on a few different turtles. The shell pieces were cut on the scrollsaw, shaped with an oscillating sander, epoxied, and sanded silky smooth. The fins and head were cut from maple, which I shaped with a variety of @saburrtooth carbide bits and sanders, burned with a blowtorch, and the spaces between the scales were ground with more bits and hand-carved with gouges. A final bit of detail was burned with @tamarynart’s @colwoodwoodburning wood burner. Finished with @odiesoil specifically because I wanted to retain the super-smooth natural wood feeling of the shell. All in all, I’m pretty excited with how it turned out! The entire process took just over three weeks, taking up most of my personal free time. Most of that was sanding and shaping. I documented the entire process in stories which are now archived as a highlight in my Instagram profile for those of you curious to see how it was made.

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“Caretta” – 2019, walnut and scorched maple. This loggerhead sea turtle started as a simple experiment after I sliced up a walnut firewood log into “cookies” and had a vision of turtle shell scutes in the endgrain patterns. I then designed the shape in illustrator, basing it on a few different turtles. The shell pieces were cut on the scrollsaw, shaped with an oscillating sander, epoxied, and sanded silky smooth. The fins and head were cut from maple, which I shaped with a variety of @saburrtooth carbide bits and sanders, burned with a blowtorch, and the spaces between the scales were ground with more bits and hand-carved with gouges. A final bit of detail was burned with @tamarynart’s @colwoodwoodburning wood burner. Finished with @odiesoil specifically because I wanted to retain the super-smooth natural wood feeling of the shell. All in all, I’m pretty excited with how it turned out! The entire process took just over three weeks, taking up most of my personal free time. Most of that was sanding and shaping. I documented the entire process in stories which are now archived as a highlight in my profile for those of you curious to see how it was made. … #woodworking #scrollsawart #woodart #powercarving #woodsculpture #pittsburghwoodworking #madeinpittsburgh #turtleart #turtlelover #seaturtlelove #savetheseaturtles #loggerhead #turtle #tortuga

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Quick update on my sea turtle in progress for those of you who see 50 stories and think “nuh uh. ain’t got time for that. swipe” (like me). I’m getting closer to finished. It’s looking more or less how I envisioned. I still have to do a lot of detail cleanup and carve out notches in the appendages for attachment so the depth between them and the shell isn’t quite so dramatic. I always intended this to be flattish, with the full 3-dimensionality only hinted. Thanks to everyone who has responded with questions and comments to my stories. I really didn’t expect this much encouragement and support given that this started as just a little experiment after looking at a piece of firewood. I love this community of makers and artists, and you all remain the reason I even post this stuff. … #woodworking #intarsia #scrollsawart #powercarving #pyrography #pittsburghwoodworking #madeinpittsburgh #seaturtle #seaturtleart

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