“Jabba’s Palace” – Daniel D. Brown, 2017, Wood Intarsia

My latest wood intarsia piece: a scene of Jabba’s Palace on Tatooine from “Star Wars VI: Return of the Jedi”. I built this from a variety of domestic and exotic woods including mahogany, bubinga, bloodwood, purpleheart, walnut, lacewood, sycamore, and maple. All natural wood colors (NO stains or paints). The frame is bocote with mahogany splines. The work is finished with Tung oil and the frame with polyurethane. This work took several weeks (and many countless hours) to create, and I documented the entire process on my Instagram account. Videos can be seen in my “story highlights” on my profile. I made this for myself. However, I am willing to very reluctantly part with it for $500 if someone just had to have it + shipping. You can buy it HERE.

 

 

  The Making of Jabba’s Palace

from instagram:

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After ~7 hours of scrollsawing. My back feels just great! Ha. New Star Wars intarsia project “Jabba’s Palace”. This is how it looks in the warmer living room lights. Actual color is probably between this post and the last. Next up, getting the depth and shapes down with hours of sanding. Lacewood, bloodwood, mahogany, bubinga, purpleheart, walnut, maple, and elm (maybe. It was a half rotten branch I found and milled). See my stories to see me rocking out to @galacticempireofficial (and others) while making it. . . . #starwars #starwarsart #starwarsfanart #woodstarwars #woodart #workinprogress #woodworker #woodworking #intarsia #tatooine #jabbaspalace #binarystar #maytheforcebewithyou #scrollsawart #scrollsaw #madeinpittsburgh #pittsburghmaker #pittsburghwoodworking

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Last shots before the finish (hopefully my Tung Oil will arrive tomorrow. Thanks for all your advice!). I got to break out my 45 degree table saw jig today and rebuild my crappy straight edge jig. I had a really nice piece of bocote wood I bought a while back for 15$ from @woodcraftofpittsburgh. It was slightly warped, so I jointed it with the straight edge jig, ripped it in half lengthwise, and mitered the 45s to make this frame. It’s not actually glued up yet. I was originally gonna router the edges, but I love that grain so much I’m just gonna leave it rectilinear – no distractions. I would have paid probably twice that at least for a decent frame otherwise. Not that anyone sells frames with these weird dimensions anyway. The piece will intentionally poke out of the frame at its thickest depth. Random: the plywood for my 45 jig was set pieces being thrown away by the Pittsburgh Playbouse. The rest was 50 cent scrap from Construction Junction @cjreuse.

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“FN-2187” – Daniel D. Brown, 2018, Wood Intarsia, Maple, Walnut, & Padauk

This was a fun wood intarsia project I did inspired by “FN-2187” (Finn) from Star Wars VII: The Force Awakens. It is constructed with maple, walnut, and padaduk wood – cut with a scrollsaw, shaped with a Dremel, and hand-sanded. No stains or paints were used – these are all the natural colors of the wood. Finished with gloss polyurethane. I made this primarily for me, but I am willing to sell it. Buy it here.

“FN-2187”
“FN-2187” Detail

Tree Table Lamp – Daniel D. Brown, 2017, Wood

I’ve been needing a bedside table lamp in our new house for a while now. So I spent over a month designing and building this thing with a whole host of tools and techniques. Needless to say, it was a hell of a learning experience! I detailed pretty much the whole process through instagram (which I do often with my artwork – follow me if you wanna keep up):

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My bedside table lamp is complete! It only took me a month. lol. I finished it up with rice paper and polystyrene for the lampshade today. I designed it myself from scratch and constructed it from mahogany and walnut wood scraps and cutoffs (bought for almost nothing on Craigslist). It was made mainly using a @portercable scrollsaw, @dewalttough table saw, @makitatools sander and angle grinder with carving wheel from @kutzall, and a @boschtoolsna router. It’s lit with a #phillipshue white ambience smart bulb. Also, I can control it just by telling Siri on my iPhone what to do, which is more handy than I expected (and works really well). Thanks to my amazing wife @tam_a_ryn for letting me disappear into the workshop far too many nights and weekends for such a simple thing!

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This pile of mahogany is gonna be a lamp base. I hope.

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Scrolling #scrollsaw

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I often find that the hardest part of a project is just getting my ass off the couch and starting. Especially once it becomes cold and gray here in Pittsburgh. But I succeeded in at least that much today after work. This is the very early beginnings of a bedside table lamp (which I desperately need). Step 1 (not including the initial design in my head and computer) was actually acquiring the wood, which I did a few weeks ago when I majorly scored a carload of mahogany offcuts for $15 from a cool dude who does much more serious furniture work. Step 2 is what you see here. I resawed (very slowly and carefully) the wood into 1/4” strips to glue up as panels. Obviously it won’t make sense yet. You’ll see…

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Feather Earrings – Daniel D. Brown, 2017, Wood

Sold!

Scrollsaw Nautilus Shell #4 – Daniel D. Brown, 2017, Red Oak, Poplar, and Pine

I made this one from the same wood I used to make Scrollsaw Nautilus Shell #3. I decided to try some more interesting shaping on this one. I also finished it with Walnut oil (food safe) instead of polyurethane.

 

Seen here compared to Scrollsaw Nautilus Shell #3

Scrollsaw Nautilus Shell #3 – Daniel D. Brown, 2017, Red Oak, Poplar, and Pine

This is the third nautilus-inspired scrollsaw shell I’ve made (see #1, and #2). This one I made from some red oak, pine, and poplar I laminated together and cut into wedges (by hand).

 

 

Scrollsaw Nautilus Shell #2 – Daniel D. Brown, 2017, Pine

This is my second practice scrollsaw shell (made with the same piece of lumber as Scrollsaw Nautilus Shell #1 – go here to see how these are made). This method was first invented by my cousin Steve Garrison.

This shell is the middle one below, also shown with Scrollsaw Nautilus Shell #1 and Scrollsaw Nautilus Shell #3).

Scrollsaw Nautilus Shell #1 – Daniel D. Brown, 2017, Pine

I recently bought a scrollsaw, and as practice I decided to make a nautilus-inspired shell using a method first invented by my cousin Steve Garrison. I started with a really old pine 2″ x 4″ I found in my basement.

(This is the one on top below, also shown with Scrollsaw Nautilus Shell #2 and Scrollsaw Shell #3).

How they were made:

Step 1: cutting wedges (I sued my friend’s miter saw)
Segments were cut on my porter-cable scrollsaw
Individual segments cut from the wedges.
Which were glued together in pairs

Then sanded and shaped with a dremel

 

I stained it with a vinegar/steel wool mix
And made a stand from some scrap