From the Blog - Page 2 of 64 - Laughing Mantis Studio

Nov 21

I Hear You Have Crabs #2, Daniel D. Brown, 2018

It is finished!
Wow, this was a long series of posts. Hopefully one or two of you enjoyed it as much as I did making it. Here are a bunch of shots in various lighting.
Built from mahogany, sapele, lacewood, maple, purpleheart, bloodwood, padauk, cherry, ebony, aspen, walnut, and 150 year old white oak.
My initial inspiration for this was a painting/sculpture I did on canvas and MagicSculpt, which I sold years ago. I missed it and wanted to recreate something like it.
…
I cut the intarsia background on a @portercable scrollsaw, lumber was all milled on my @dewalttough table saw & planer, arms were cut with @ryobipowertools bandsaw, @dremel(with absolutely critical @saburrtoothshaping burrs), @morakniv 106 knife, and a handful of Pfeill chisels and gouges. Octopus finished with @minwaxusa Clear Gloss and frame with @makerbrandco Simple
Finish. @starbondadhesives CA glue was used in the intarsia and @titebondproducts II in the frame and backer.

Posts during the making of…

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“I Hear You Have Crabs: #2” It is finished! Wow, this was a long series of posts. Hopefully one or two of you enjoyed it as much as I did making it. Here are a bunch of shots in various lighting. Built from mahogany, sapele, lacewood, maple, purpleheart, bloodwood, padauk, cherry, ebony, aspen, walnut, and 150 year old white oak. My initial inspiration for this was a painting/sculpture I did on canvas and MagicSculpt (swipe to the end), which I sold years ago. I missed it and wanted to recreate something like it. … I cut the intarsia background on a @portercable scrollsaw, lumber was all milled on my @dewalttough table saw & planer, arms were cut with @ryobipowertools bandsaw, @dremel (with absolutely critical @saburrtooth shaping burrs), @morakniv 106 knife, and a handful of Pfeill chisels and gouges. Octopus finished with @minwaxusa Clear Gloss and frame with @makerbrandco Simple Finish. @starbondadhesives CA glue was used in the intarsia and @titebondproducts II in the frame and backer. … #woodworking #intarsia #scrollsawart #octopusart #cephalopod #makersgonnamake #madeinpittsburgh #pittsburghartist #woodenart #handmade #sculptureart #woodsculpture #woodenart #woodart #woodworkersofinstagram #woodworkingcommunity #handmade #oceanart #pittsburghwoodworking

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 21, 2018 at 12:14pm PST

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“I Hear You Have Crabs: #2” Step 14: First coat of gloss on the intarsia octopus! Those colors! The reason I want the wood to be darker and redder toward the back is to sort of simulate light in the depth of the ocean (which becomes more red the deeper you go as the blue gets scattered and filtered out). I want it to feel like he’s crawling out of the frame to get your crabs (crab legs are my favorite food too). It’s not perfect, but I dig the look. I rarely use high gloss finishes, but this is a perfect situation to go with @minwaxusa Clear Gloss polyurethane. Plus it’s what I have on hand and I know what to expect from it. As mentioned before, the goal for the octopus is to have a “wet” look. As with the protruding arms, after this dries I’ll hit it with some @mirka_usa 400 grit (and higher) nets and reapply at least a couple times. #woodworking #intarsia #scrollsawart #octopusart #cephalopod #makersgonnamake #madeinpittsburgh #pittsburghartist #woodenart #handmadeart

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 17, 2018 at 9:08am PST

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“I Hear You Have Crabs: #2” Step 13: Apply finish to the frame. Because the octopus will be glossy to look wet, I wanted a nice natural finish to the frame. So the perfect oil finish to use was of course the @makerbrandco Simple Finish I used on the Three Rivers side table. It has good penetration, it’s super easy to apply, and it lets the wood do all the talking. I also double checked, and this old barn wood I acquired a while back is actually about 150 years old. Check out those ray flecks in this old white oak! I taped up the dowel holes to keep the wood clean for glueing the octopus arms (side note: I just learned that technically, octopuses don’t have “tentacles”. They have arms. Squid have 6 arms and two tentacles, with tentacles being defined has having suckers only at the tip or not at all in the case of nautiluses. Arms have suckers along the entire length.). #scrollsaw #scrollsawart #octopusart #madeinpittsburgh #woodworking #cephalopod #pittsburghartist

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 17, 2018 at 7:21am PST

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“I Hear You Have Crabs: #2” Step 12: first coat of finish on tentacles! I want the tentacles to look wet, so I’m going with @minwaxusa clear gloss for the tentacles. This is the first coat, which I’ll hit with some 400 grit abrasive after drying, and then apply again. Because I’m attaching them to the frame with dowels, I drilled holes in a piece of scrap to hold the pieces by the dowels to apply the finish. Swipe for video. #woodworking #scrollsaw #woodenart #octopusart #cephalopod #madeinpittsburgh #pittsburghartist

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 16, 2018 at 3:58pm PST

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“I Hear You Have Crabs: #2” Step 11: finish the frame, add miter splines, and figure out how to attach the tentacles. Okay so we may have taken too many photos just having fun with the tentacle frame. We needed some laughs (see previous post). I chamfered and glued up the barn wood white oak frame, added walnut splines with my tables saw jig, and finally decided to attach the tentacles to the frame with dowels, which worked wonderfully. This will make it easier to apply finish to them before permanently attaching. I also spent quite a few hours whittling those suckers and grinding/sanding them with tiny dremel bits and a whole series of gouges and knives. #woodworking #scrollsawart #intarsia #octopusart #madeinpittsburgh #pittsburghartist #woodenart #woodcarving

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 16, 2018 at 6:21am PST

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“I Hear You Have Crabs: #2” Step 10: Busy my hands and await personal and tragic news. This is a tough one to write, but I’m gonna write it anyway because it’s real life. And because it’s a perfect illustration of how art is a necessary release of stress for me personally. For the past week, my step-father has been undergoing surgeries to replace an infected vascular graft. Several complications ensued and it became clear that his body could not handle it. So I took off work and spent today awaiting the call that they had removed the ventilator and he had passed. The details of all this and what we lost in his passing I will keep to my private/personal page (and I don’t need condolences here). The reason I am telling you this is because this piece I’m making became integrally involved in getting me through today, especially being so far from my family. In between moments of staring at the floor, texting and calling my family, feeling my heart break, and drowning in anxiety, I *tried* to calm my mind by putting my hands to work. I meditated on my time with Jack and what he meant to his loved ones. All of that is now forever in this piece to me. And I simply can’t continue with this silly little “making of” series without including it. I love you, Jack.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 15, 2018 at 7:12pm PST

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“I Hear You Have Crabs: #2” Step 9b: More tentacle shaping. Spent the morning in the shop pre-power tool time (wife and pup still asleep) whittling up the first tentacle in front of a portable heater while catching up on the @madeforprofit podcast. A couple hours later, I started cutting more pieces for the 4 tentacles. By the way, I highly recommend thr @madeforprofit podcast by @john_malecki and @fixthisbuildthat. I’m actually actively avoiding trying to do woodworking/art for money these days. I do this for stress release. But it’s still an incredibly interesting and inspiring podcast just listening to the stories, goals, practices, and mentalities of other makers. I particularly enjoyed the show with @jkatzmoses.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 10, 2018 at 7:58am PST

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“I Hear You Have Crabs: #2” Step 9: begin building & rough-shaping tentacles! That one tentacle is nowhere close to done (spritzed with water to see color). I’ve only very roughly shaped it. The rest are still in pieces, with several still to cut. You can see how I’ve decided to make these (swipe). I’ve made it tricky on myself by wanting to make the suckers and the ventral side of each tentacle out of maple, similar to the intarsia part. And I don’t want it to be just a straight line as if I slapped a piece of maple to mahogany. So I’m cutting curves on each piece, then matching that curve with the maple (little bandsaw). Then I have to cut angles in the pieces to fit them together. It’ll look cooler once they have more organic shapes. But man they start off ugly!! I couldn’t really think of a better way to have continuous tentacles, curving through 3D space and having two layers following that curve. But I think this will turn out okay. However, it’s gonna be a bitch carving all those suckers! Note: I haven’t put the frame together yet. It’s just taped for now. #intarsia #octopusart #woodworking #madeinpittsburgh #pittsburghartist

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 8, 2018 at 4:56pm PST

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“I Hear You Have Crabs: #2” Step 8: Glue up. I used some CA glue to attach the pieces to a backer (lauan ply), then trimmed the edges of the entire piece on the table saw to make a perfect 12”x12” square (these things never end up perfectly square/straight after the additive errors of cutting and glueing 56 pieces), then wood-glued that to another backer with an overhang to attach to the future frame. #octopusart #intarsia #scrollsawart

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 7, 2018 at 4:01pm PST

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“I Hear You Have Crabs: #2” Step 7: Ugh. Sanding. So. Much. Sanding. By hand. This is how I feel about sanding.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 4, 2018 at 1:47pm PST

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“I Hear You Have Crabs: #2” Step 6b: Shape some more. I’ve got all the pieces roughly shaped and depth-adjusted. I broke out my sloyd knife to carve the suckers on some of the tentacles to give them a bit more 3-dimensionality. I did a lot of rough shaping on the @ridgidpowertools oscillating sander, fine tuned the shape with a @dremel. Also, @starbondadhesives CA glue and accelerator have been critical – I pre attached the sucker parts to the tentacles to shape these together.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 4, 2018 at 10:29am PST

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“I Hear You Have Crabs: #2” Step 6a: Begin shaping the pieces and adjusting their relative depth. I finally got myself an oscillating spindle sander (the @ridgidpowertools sander)! This things is sooooo much better than the super cheap, warped, and out of square disc/belt sander I’ve been using. It makes shaping small radii curves and round overs incredibly easy, as well as sanding down the backs to lower some pieces. I’m also attaching shims to the back of other pieces to raise them (the thin walnut scrap from cutting the background turned out to be perfect for this).

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 3, 2018 at 2:16pm PDT

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“I Hear You Have Crabs: #2” Step 5c: Aaaaaand cut a little more. All the background pieces are now cut! I still have the foreground tentacles to carve and sculpt, but those will come essentially at the end to make sure they fit around the frame. And before I make the frame, I need to have all these pieces shaped and glued down so I can give the whole thing square edges to fit the frame. Coming soon…hours of dremel and sander work. Maybe some hand-carving.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 3, 2018 at 8:14am PDT

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“I Hear You Have Crabs: #2” Step 5b: Cut some more. Sorry to all you suckers that popped into the most boring live video ever tonight. After a long, but successful workweek, it was again nice to spend a few hours “relaxing” hunched over my scroll saw and singing poorly. Pretty stoked with how this thing is turning out. Plenty of minor mistakes made, but nothing I can’t just call “character”.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 2, 2018 at 5:54pm PDT

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“I Hear You Have Crabs: #2” Step 5a: Start cutting. It’s been a minute since I’ve cut on my @portercable scroll saw. Definitely out of practice. Had a few errors, mostly due to pushing the blades beyond when I should have changed them. But pretty happy with it overall. This represents about 3.5 hours of cutting, and 5 used and/or broken blades (#3 & #5 Flying Dutchman blades for this). This exotic wood is hard and thick! Cue @tam_a_ryn…

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Nov 1, 2018 at 5:52pm PDT

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“I Hear You Have Crabs: #2” Step 4: Attach templates to the wood while wearing a Chewbacca pajama onesie in between handing out candy to children with @tam_a_ryn. I first put down a layer of @3m packing tape (cheap stuff won’t do for this), then adhere the paper to the tape with 3M Super 77 spray adhesive. I’ve tried multiple methods, glues, and tapes, and this is what works best for me – it leaves almost zero glue residue and I rarely have problems with lifting of the tape. Yet I can still remove it fairly easily and cleanly. Using tape also helps lubricate the blade. This is also when I actually choose the grain direction/figure/color as I lay down the templates.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 31, 2018 at 4:44pm PDT

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“I Hear You Have Crabs: #2” Step 3: Choose the wood species and make a digital mock-up. I sprayed a selection of my lumber of water to get an idea of colors and started to plan in my head how I want it to look. I also quickly photographed the pieces and used cutting masks with the photos in Illustrator to get a rough idea of how the piece will actually look. Note: this is really just for getting an overall idea of how the colors will look and to help me choose when I go to actually layout the templates. The final piece will absolutely look different from this.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 30, 2018 at 6:20pm PDT

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“I Hear You Have Crabs: #2” Step 2: Cut out template pieces.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 30, 2018 at 6:11pm PDT

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“I Hear You Have Crabs: #2” Step 1: Design and print (in Illustrator). So I’m not gonna make that last cephalopod sketch quite yet. Gonna go with something a bit simpler (especially after that last 3 month project). I’m gonna attempt to recreate the oil painting/sculpture on canvas/MagicSculpt from several years ago (swipe to see it). But with wood. Note: this is just the flatter part of the design and doesn’t include the 3D tentacles I’ll have to carve over the frame.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 30, 2018 at 6:08pm PDT

Oct 23

Three Rivers Table – Daniel D. Brown, 2018

Almost three months in the making, and I have to say I’m incredibly excited with how this turned out. A year or two back I began thinking about making a Pittsburgh-themed table after seeing the always-inspiring @john_malecki make a table with a PGH-inspired base. I made the first design in SketchUp and then went through several rounds of changes after realizing that my design had poor structural integrity or was just too difficult to pull off.
For those of you who don’t know, the top is a mostly to-scale map of Pittsburgh, with the confluence of the Allegheny and Monongahela Rivers creating the Ohio River. The table base is very roughly inspired by one of our famous bridges, the Roberto Clemente Bridge.
The top is walnut and cherry, with @westsystemepoxy_ and “Eye Candy dark ocean blue” pigment for the rivers. Thanks to advice from my brother-in-science AND woodworking, Paul Jasper, Ph.D. (@copper_pig_fine_woodworking) I managed to install the walnut map center into the cherry frame using floating tenons. Paul literally drew the idea for me on a notepad through IG video chat. If he hadn’t suggested this, the whole top would probably have busted apart from seasonal wood movement.
The legs are made from alder given to me for free by Matt Plazek (@mpi_woodworking) after I purchased some black walnut from him. The front and side arches are ash. The bottom shelf is walnut and cherry. The partially hidden shelf under the top is made from the cherry/maple pallet I found at work a few weeks ago. Walnut dowels we’re used throughout for support.
I wanted the final look to be very natural with little sheen and no thick coat. So I went with the new Simple Finish oil and wax by @makerbrandco, deciding to give their stuff a try after hearing them on the @madeforprofitpodcast. The look and feel is perfect!
In the end, my wife @tam_a_ryn says she loves the table – and that’s all that matters to me.

Posts during the making of…

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“Three Rivers Table” Almost three months in the making, and I have to say I’m incredibly excited with how this turned out. A year or two back I began thinking about making a Pittsburgh-themed table after seeing the always-inspiring @john_malecki make a table with a PGH-inspired base. I made the first design in SketchUp and then went through several rounds of changes after realizing that my design had poor structural integrity or was just too difficult to pull off. For those of you who don’t know, the top is a mostly to-scale map of Pittsburgh, with the confluence of the Allegheny and Monongahela Rivers creating the Ohio River. The table base is very roughly inspired by one of our famous bridges, the Roberto Clemente Bridge. The top is walnut and cherry, with @westsystemepoxy_ and “Eye Candy dark ocean blue” pigment for the rivers. Thanks to advice from my brother-in-science AND woodworking, Paul Jasper, Ph.D. (@copper_pig_fine_woodworking) I managed to install the walnut map center into the cherry frame using floating tenons. Paul literally drew the idea for me on a notepad through IG video chat. If he hadn’t suggested this, the whole top would probably have busted apart from seasonal wood movement. The legs are made from alder given to me for free by Matt Plazek (@mpi_woodworking) after I purchased some black walnut from him. The front and side arches are ash. The bottom shelf is walnut and cherry. The partially hidden shelf under the top is made from the cherry/maple pallet I found at work a few weeks ago. Walnut dowels we’re used throughout for support. I wanted the final look to be very natural with little sheen and no thick coat. So I went with the new Simple Finish oil and wax by @makerbrandco , deciding to give their stuff a try after hearing them on the @madeforprofit podcast. The look and feel is perfect! In the end, my wife @tam_a_ryn says she loves the table – and that’s all that matters to me. . . . #woodworking #handmade #woodporn #garageworkshop #homedecor #custommade #DoItYourself #furnituredesign #diyhomedecor #madeinpittsburgh #pittsburghartist #pittsburghpa #pittsburghwoodworking

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 23, 2018 at 5:43pm PDT

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What I’m now dubbing the “Three Rivers Table” got its @makerbrandco Simple Finish tonight with @tam_a_ryn’s help. She also gave it the name, which is appropriate as Pittsburgh is the “three rivers” region because of the confluence of the Monongahela and Allegheny rivers into the Ohio river. I’ll hopefully post some actual finished shots when I can get some good photos in natural light. But I’m super stoked with how it has turned out. I’ll mention all those details (and more) again in the final post, as well as the fact that it was initially inspired a year or two ago when I saw the badass @john_malecki make a Pittsburgh bridge-inspired table base. #madeinpittsburgh #pittsburghart #pittsburghwoodworking #diyfurniture #finewoodworking #woodworking #handmadefurniture

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 22, 2018 at 6:50pm PDT

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Soooo close. My mom took these tonight on her last night visiting.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 21, 2018 at 7:49pm PDT

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Squeezed in a little more time to do another small set of glue-ups today. This was more than a little stressful making sure everything was square(ish) before the glue began to set.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 21, 2018 at 1:20pm PDT

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Okay I did manage to squeeze in a quick half hour in the shop today. And since my post yesterday featured my wife @tam_a_ryn as a child in a South African Bosch Tools commercial, I figured I’d include my favorite little @boschtoolsna Flexiclick drill, which I used today to drill my walnut dowel support holes. This drill has come in handy so many times. This is not a paid advert. I just love my Bosch tools (especially my router) and the fact that they made my wife a child STAR! (Not really). For these dowels, I first used a forstner bit to get a clean hole then switched to a regular 1/2” bit. I started the first hole with a homemade jig and then realized I didn’t need it. By hand and eye worked just fine for the rest. I also chucked my dowels in my drill press to sand and make them slightly less snug.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 19, 2018 at 6:13pm PDT

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Pieces all cut and chamfered for the Pittsburgh side table! Next up: drilling holes for dowels to attach everything to the legs and base, then some final sanding (still haven’t sanded most of it), assembly, and finish! This may have to go on hiatus for a little while since we’re gonna have family staying with us for a week. Swipe for more info in the vid. Drilling for the dowels turned out to be as difficult and finicky as I anticipated. The first side sucked as I discovered that my jig didn’t work as well as I hoped. So I switched to angling the dowels, marking both sides, and drilling by eye. That actually worked much better on the other side. There was a lot of going back and forth to the table saw, belt saw, and disc sander to get the fit between the vertical supports and the arch just right. They are quite far from perfect, but I’m fine with how they turned out.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 14, 2018 at 1:34pm PDT

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Remember that cherry hardwood pallet I found at work several posts back? In addition to some beautiful book-matched cherry, it also had a couple of spalted maple slats. It’s now gonna be the (mostly hidden) shelf underneath the top of the Pittsburgh side table. Since it’s gonna be mostly not visible, I didn’t want to use any of my larger/more valuable lumber. So this is a perfect use of free, but still quality, wood. I’m putting this little shelf in specifically to hold whatever current magazines I’m reading (@finewoodworkingmagazine) and notepads. It will be attached with dowels at the corners, but not glued, so that it’s removable.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 11, 2018 at 6:58am PDT

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Mocking up the Pittsburgh side table so I can check measurements and mark off where to cut the vertical beams, which will be attached to the arch with dowels. It’s starting to look like my design! I also had to carefully cut the notches in the lower shelf for the legs. Because they’re tapered, the cuts had a slight angle, so I did it by hand with my Japanese pull saw. You can also swipe to see me cutting off the spline waste with my tiny Japanese flush cut saw. I love how the two arches look almost like a sine wave from an angle. #woodworking #diyfurniture #madeinpittsburgh #pittsburghart

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 9, 2018 at 6:22pm PDT

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It’s been so crazy humid, I was a little worried my panel might expand beyond my expectation and split the frame miters I glued up this weekend. So despite just wanting to sit on my ass tonight, I quickly threw together my simple ugly spline jig (swipe to see), cut some walnut strips to thickness, sneaking up on it with my planer, and glued them in. I’ll cut them down with a little Japanese flush cut saw and sand it this week. #woodworking #splines #miter #madeinpittsburgh #pittsburghartist #pghwoodwork

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 8, 2018 at 4:47pm PDT

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Chiseling mortises and cutting tenons success! Used my dado stack blades for the tenons. Swipe for the super exciting video of me pounding a chisel. #woodworking #woodworkingpgh #madeinpittsburgh #diyfurniture

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 7, 2018 at 1:01pm PDT

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Meditation Sunday. Or: wrist day at my “gym” while my wife does a real workout at OTF. 14 round mortises to square. My shop-built mallet has seen better days.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 7, 2018 at 10:23am PDT

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Miter success! PS. As suggested by Paul (@copper_pig_fine_woodworking), the float will be intentionally pretty tight right now. It’s like 100% humidity in the shop right now, so the center map will only shrink come winter, and there will be plenty of room for that. I don’t expect any major expansion from here.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 6, 2018 at 11:37am PDT

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Updated #sketchup model of the Pittsburgh Side Table if anyone’s interested. The top is a map of Pittsburgh and the bottom is loosely inspired by the Roberto Clemente Bridge. This has been a challenge figuring out how to both design and build, and then redesign halfway through after I figure out my first design was flawed. There are definitely some flaws/poor design choices in it as it is now. Luckily this is just for us and it’s a learning experience!

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 6, 2018 at 8:21am PDT

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Wooo Friday. Getting back to this map of Pittsburgh tonight, after spending some QT face-to-face video time with my side piece @copper_pig_fine_woodworking. And by “side piece” I mean virtual buddy who can give me advice on how best to try to avoid screwing this up too badly. I’m gonna attempt his recommendation of using floating tenons to attach the map piece to the frame that will be around it. If you swipe, you can also see the beginnings of the bridge mortises (pretty stoked with how precise I got the holes drilled), my quick DIY forstner stop collar made from a dowel, and the beautiful cherry I found hidden under the surface of that pallet I got from work. #aintnobodygottimeforhashtags

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 5, 2018 at 6:57pm PDT

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I imagine these are super boring posts to many of you, but I was pretty excited to make my first tapered cuts tonight on the legs of the Pittsburgh Side Table. And I got to use my @rockler_woodworking taper jig for first time too. It took some finagling to get the jig set up, since my (awesome) DeWalt table saw doesn’t have the same miter slots or distance to the blade that the jig was made for. Had to drill some extra holes and remount the miter bar. But it worked beautifully. I could have built my own, but this came with the hold downs and knobs I wanted anyway. Worth it. And it’s more convenient than my shop-built straight edge jig. I’m making the legs from some alder I got from Matt @mpi_woodworking (great dude. Buy his wood. And he’s teaching classes on making live-edge tables now). I’m also tweaking the leg design. I don’t like the feet at the bottom in the model (which is based on the Clemente Bridge supports). I think this simple taper is more elegant. And won’t be as prone to getting kicked. </ramble> #woodworking #madeinpittsburgh #pittsburghartist #diyfurniture

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Oct 4, 2018 at 4:36pm PDT

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Got a few more pieces cut for the Pittsburgh Side Table today (last photo is my SketchUp design). Gluing the bottom shelf in two segments (so they fit in my planer), then epoxying some ant holes, before final glue up of this piece.

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Sep 30, 2018 at 4:37pm PDT

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2 more pieces cut for the Pittsburgh end table! Swipe to the end to see my model that it’ll hopefully look something like. This is gonna be a slow build. I’m basically just doing a piece at a time between other projects (got a cheeseboard commission cut and glued up too). The Clemente bridge-inspired fronts were made by cutting up the ash scrap pieces with a table saw, glueing them together, flattening with a planer, cutting the insides with a scrollsaw, and cutting the outline with a benchtop bandsaw. #woodworking #diyfurniture #madeinpittsburgh #pittsburghartist #garageworkshop

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Sep 15, 2018 at 1:20pm PDT

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Managed to squeeze in 1.5hrs on the fronts of the Pittsburgh side table, cutting up a whole load of ash scraps to start making the Clemente bridge panels. This whole build will be mostly from scraps and cutoffs (aside from the top, which was some walnut pieces from Matt @mpi_woodworking). I have a tiny space and too much scrap wood. It’s definitely a challenge trying to get what’ve got into the required dimensions. But it’s a fun challenge. One person’s garbage is another’s treasure. And beats spending big $ on lumber any day. Well… most days. #woodworking #diyfurniture

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Sep 13, 2018 at 4:22pm PDT

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After a productive day at work, I went home, mowed the lawn, flattened my Pittsburgh end table top with my router planing jig, glued and chamfered Bandit’s food bowl stand, finished cutting, sanding, and rounding over a cutting board commission for @gujube, and generally made an insane mess. I’m beat. #tootiredforhashtags

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Sep 11, 2018 at 5:04pm PDT

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I’ve finally begun the initial phase of building the Pittsburgh-themed end table I designed a while back (see the 3D model I posted a couple weeks ago). Walnut top pieces are cut and the first resin pour is now curing. Hopefully I can finish the top and the Clemente bridge-inspired base in the next few weeks. #madeinpittsburgh #woodworking #diyfurniture #workinprogress

A post shared by Laughing Mantis Studio (@laughingmantisstudio) on Sep 3, 2018 at 6:36pm PDT

Sep 24

Frame for AT-AT Watercolor by Julia Werts – Daniel D. Brown, 2018

I acquired a gorgeous silhouette painting of the AT-AT scene from Star Wars: The Empire Strikes Back by Julia Kim Werts of The Paintbox Letters. This will be hanging in my geeky Star Wars-themed shop bathroom (see the instagram post below for a video of the bathroom). I built this quick and simple little frame using a couple of scrap pieces of walnut that were mostly bark (cutoffs from someone else’s king bed build). I managed to get just enough wood for the frame.

We have a tiny bathroom next to our shop/garage that is pretty much only used by me when I’m covered in sawdust. I started hanging a couple of my Star Wars artworks and the watercolor by @tam_a_ryn. Then one day I said “hey Honey, how would you feel if I just totally geeked out and made this a Star Wars room? I mean I’m the only one who ever sees it!”. Being the awesome wife she is, she was totally on board 🙂

Sep 11

Bandit’s Dog Bowl Display – Daniel D. Brown, 2018

Our aging pup Bandit has collapsing esophagus (due to the weakening of the cartilage rings in his throat due to old age). This makes it more difficult for him to drink when tilting his head to the ground. So I built this stand with a couple of random pieces of walnut and cherry I had lying around (which I milled myself from neighborhood trees). These were also the first hand-cut dovetails I’ve ever attempted. They could be better, but I’m pretty happy with how it turned out.

Sep 02

Cherry Trivet – Daniel D. Brown, 2018

Since we have a new River Coffee Table, Tamaryn needs a trivet for hot plates while we eat and watch TV. I made this quick trivet out of a piece of cherry firewood given to me by Matt of MPI Woodworking.