Cad Bane, Daniel D. Brown PhD, 2021

Meet Cad Bane, one of the coolest bounty hunters in the Star Wars universe (voiced by Corey Burton). This piece is roughly based on an artwork by the extraordinarily talented @daztibbles. I’ve taken a lot of liberties with it – his level of detail is impossible to translate to wood with high fidelity. Most of the piece uses only the natural colors of the different wood species, with the exception of the face, eyes, gums, and tongue. I additionally added a bit of my neighbors weathered pine fence in an attempt to give it a slightly “Western” accent.

As with almost all my Star Wars pieces, it will now adorn my tiny, dirty Star Wars-themed “shop bathroom”. 😂 I think we’re gonna need a bigger bathroom…

Species used: regular and curly maple, mahogany, sapele, mesquite, padauk, walnut, Lombardy poplar, wenge, cherry, mulberry, holly, yew.

Boba Fett, Daniel D. Brown, Ph.D., 2020

“Boba Fett”, Daniel D. Brown, Ph.D., 2020

Boba Fett is complete! It only took ~6 weeks!
When I started this thing, I had no idea Boba would suddenly become big news again (no spoilers, aside from the fact Fett is back, which I think is safe since they’ve announced “The Story of Boba Fett” series). I had just read a really cool panel by @john_cassaday in Marvel Star Wars (2015) and instantly decided it would make for a cool wooden intarsia piece.

I wanted more “comicy” colors in this piece than I can get with natural wood grains, so I dyed the pieces with alcohol dyes. All 270 (!) pieces were cut on scrollsaw from a single storm-felled sycamore branch I picked up nearby.

Note: You can see the entire creation of this piece HERE in my Instagram story highlight.

Boba Fett, Daniel D. Brown, Ph.D., 2020

Rebel Coffee Table, Daniel D. Brown, Ph.D., 2020

“Rebel Coffee Table” – Star Wars-inspired table

Star Wars-inspired coffee table with mahogany rebel inlay into padauk and bloodwood, with walnut/cherry base, and Tatooine drawer fronts.


This is a little coffee table for our lair, which has also become my “office” when I’m working from home after lab work. My goals were 1) design it with a smaller footprint than my crappy old table. This is a little room. 2) have a slider for quick access and stowing of keyboard/mouse. 3) cover my PC tower, which I wanted more accessible from my futon. I intentionally made it asymmetrical to reduce size, though I can easily move the top to be symmetrical if I want in the future. The left overhang will double as a mount for an adjustable arm/second monitor I can swing out of the way when not working. And 4) have a touch of geek to it, which ended up being more than a touch 😂.


The top is padauk and bloodwood, inlayed by hand with African mahogany Rebel insignia. The legs are walnut firewood I milled myself. The rest of the base is cherry. The drawer fronts were scrollsawed from purpleheart, chakte viga, padauk, bloodwood, and maple.
Pardon the poor pics. It’s a dark basement. And I ain’t hauling this thing upstairs to photograph. lol

Darth Maul, Daniel D. Brown, Ph.D., 2020

“Darth Maul”, 2020, wooden intarsia.
All natural wood colors, zero paint or stain. Maul was cut on a scrollsaw, and the frame was mostly handcarved with chisels. Made from 11 species of wood: padauk, wenge, walnut, chakte viga, mahogany, purpleheart, redheart, yellowheart, basswood, holly, and ebony. See below for more information. The process was documented in Instagram stories highlighted on my profile.

Darth Maul was a character I didn’t find particularly interesting until Dave Filoni and his team expanded on his story, character, and motivations in Clone Wars. I thought it was pretty sweet how for the final season they brought in both the original Maul @iamraypark and his voice @switwer1. There was 1 particular scene that when I saw it, I immediately knew I needed to make an artwork based on it. Luke @cyclocrosscutter had the same idea, and actually brought it up to me first. One day I sent him a vid of me working on the design and he replied with an identical vid happening at the same time. From there it snowballed into a competition between me, Luke, and Justin @scrollsawscribbler to see who would make the better Wooden Maul piece. They’re both incredibly talented artists/woodworkers, despite this obviously thorough trouncing (there’s your set up, Luke). As I’m sure you will see, Luke will soon claim victory with some heavy-handed gimmickry. We’ll see if he can actually pull it off. If he does, I will bow down in defeat. Justin’s version is pretty dang sweet, though he had significantly less time to devote given he’s neck deep in actual $ commissions. No one can touch Justin in his unique style.

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“Darth Maul”, 2020, wooden intarsia. All natural wood colors, zero paint or stain. Maul was cut on a scrollsaw, and the frame was mostly handcarved with chisels. Made from 11 species of wood: padauk, wenge, walnut, chakte viga, mahogany, purpleheart, redheart, yellowheart, basswood, holly, and ebony. Darth Maul was a character I didn’t find particularly interesting until Dave Filoni and his team expanded on his story, character, and motivations in Clone Wars. I thought it was pretty sweet how for the final season they brought in both the original Maul @iamraypark and his voice @switwer1. There was 1 particular scene that when I saw it, I immediately knew I needed to make an artwork based on it. Luke @cyclocrosscutter had the same idea, and actually brought it up to me first. One day I sent him a vid of me working on the design and he replied with an identical vid happening at the same time. From there it snowballed into a competition between me, Luke, and Justin @scrollsawscribbler to see who would make the better Wooden Maul piece. They’re both incredibly talented artists/woodworkers, despite this obviously thorough trouncing (there’s your set up, Luke). As I’m sure you will see, Luke will soon claim victory with some heavy-handed gimmickry. We’ll see if he can actually pull it off. If he does, I will bow down in defeat. Justin’s version is pretty dang sweet, though he had significantly less time to devote given he’s neck deep in actual $ commissions. No one can touch Justin in his unique style. There will be a separate post of all 3 pieces once Luke is done with his. … #clonewars #starwars #starwarsfanart #darthmaul #scrollsawart #starwarsfan #pittsburghwoodworking #pittsburghartist #woodintarsia #madeinpittsburgh #makergeeks

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Apprentice & Master, Daniel D. Brown, Ph.D., 2020

“Apprentice & Master”
(Ahsoka Tano & Anakin Skywalker/Darth Vader)

Did you know that Anakin Skywalker had a young Padawan learner before his tragic fall to the Dark Side? If not, you probably haven’t watched “Clone Wars” or “Rebels” (spoiler warning). Thanks to a couple follower’s suggestions, I thought I’d give a little explanation of this piece below and why I chose it for the folks who haven’t watched those shows.

First off, my favorite character in the Star Wars Universe MAY just be Ahsoka Tano. Definitely top 5. She starts off as a plucky, slightly annoying, and initially unwanted 14 yr old apprentice to Anakin and ends up over the course of both TV series as a wise, badass, saber-wielding champion and rebel. Thanks to the stellar voice acting of @ashleyeckstein and the creative mastermind @dave.filoni , her story arc is incredibly well-developed (and hopefully not quite over). Her complex relationship with Anakin makes his eventual downfall all the more tragic. Anakin’s slow decent from true hero to corrupted villain and its emotional impact is made believable by the outstanding work of @mattlanter in a way that I don’t think the prequel movies ever really pulled off. I, like many, initially resisted watching because I thought it was a “cartoon for kids”. But once I got into it, I found some of the storytelling to be among the best in Star Wars. So, this artwork is based on a few stills from my second favorite scene from Rebels (guess my first?): the battle in which Ahsoka realizes that Darth Vader is none other than her beloved former Master. Noooooooooo!
Cut by hand on the scrollsaw, it was constructed from 16 species of wood (no paint or stain) in “intarsia” style over ~3 weeks. Their names in Aurebesh were burned into the frame, along with the Fulcrum, Rebel, Jedi, and Empire insignia.
Species: wenge, katalox, ebony, walnut, maple, chakte viga, crab apple, purpleheart, redheart, yellowheart, padauk, aspen, holly, yew, & basswood.