Chewbacca, Daniel D. Brown, 2022

Chewbacca! What a wookie!
Ever since I made “Punch it!” a few years ago (piece showing Han and Chewy on the falcon with programmed lighting and sound), I knew that I wanted to make a more complete “solo” Chewy some day. I decided to go with sequel trilogy Chewy since the previous piece was from the original trilogy. His “aged” fur is also a bit more dynamic, which I figured would play well with multiple woods.

I designed this piece by combining a couple different photos of @joonassuotamo posing as Chewy on magazine covers. The design alone took quite a few hours. However, when I started this project I did NOT know it was gonna take me a full 14 weeks – and I’m glad I didn’t, as I almost certainly would have said “e chu ta that!”

This work came out to 653 individual pieces of wood, all cut by hand on a scrollsaw. I have to give a huge shoutout to all my @saburrtooth rotary bits – I could not have shaped and sanded all these pieces without them. All the wood is natural color, except for the irises of his eyes, which were stained blue. 16 species of wood were used (below), some of which were interesting reclamations, such as the 1970s era African stinkwood chair I’ve mentioned in several projects (it’s an endangered tree and no longer available). A lot of the wood was scavenged and milled by me from firewood and storm-felled trees.
All in all, I’m incredibly pleased with how it turned out. It was impossible to tell beforehand if the color/wood choices were going to actually look alright in the end – there were just too many pieces to fully visualize it. It isn’t perfect, but I think it does the job!

Not for sale and I don’t take commissions!

Woods: catalpa, walnut, elm, mahogany, stinkwood, wenge, holly, ebony, limba, bloodwood, purpleheart, yellowheart, chakte viga, maple, rosewood, leopardwood

Captain Link Skywalker, Daniel D. Brown PhD, 2021

One day I thought “hey I should mashup a few of my favorite geek franchises” to go in my geek lair.
That’s pretty much the whole deal here. Link from the Legend of Zelda, Captain America shield to represent the Avengers (I could have gone with several options but I didn’t want to clutter it, and a shield fit perfectly), and then of course a lightsaber for Star Wars in place of the Master Sword.
Yes the blade should blue with that hilt. But the green light looks better. Eat it, nerds (@cyclocrosscutter).
This is a hybrid of using natural wood colors (bloodwood and holly shield, African stinkwood harness, walnut boots, holly pants and shirt, maple face, mulberry hair, yellowheart buckles and shirt) and alcohol dyes (the blue, green, and red highlights). Link’s tunic needed to be a vibrant green and the shield needed the blue – natural wood just wouldn’t do. The dyed wood is ash or maple.

Cad Bane, Daniel D. Brown PhD, 2021

Meet Cad Bane, one of the coolest bounty hunters in the Star Wars universe (voiced by Corey Burton). This piece is roughly based on an artwork by the extraordinarily talented @daztibbles. I’ve taken a lot of liberties with it – his level of detail is impossible to translate to wood with high fidelity. Most of the piece uses only the natural colors of the different wood species, with the exception of the face, eyes, gums, and tongue. I additionally added a bit of my neighbors weathered pine fence in an attempt to give it a slightly “Western” accent.

As with almost all my Star Wars pieces, it will now adorn my tiny, dirty Star Wars-themed “shop bathroom”. 😂 I think we’re gonna need a bigger bathroom…

Species used: regular and curly maple, mahogany, sapele, mesquite, padauk, walnut, Lombardy poplar, wenge, cherry, mulberry, holly, yew.

Boba Fett, Daniel D. Brown, Ph.D., 2020

“Boba Fett”, Daniel D. Brown, Ph.D., 2020

Boba Fett is complete! It only took ~6 weeks!
When I started this thing, I had no idea Boba would suddenly become big news again (no spoilers, aside from the fact Fett is back, which I think is safe since they’ve announced “The Story of Boba Fett” series). I had just read a really cool panel by @john_cassaday in Marvel Star Wars (2015) and instantly decided it would make for a cool wooden intarsia piece.

I wanted more “comicy” colors in this piece than I can get with natural wood grains, so I dyed the pieces with alcohol dyes. All 270 (!) pieces were cut on scrollsaw from a single storm-felled sycamore branch I picked up nearby.

Note: You can see the entire creation of this piece HERE in my Instagram story highlight.

Boba Fett, Daniel D. Brown, Ph.D., 2020

Rebel Coffee Table, Daniel D. Brown, Ph.D., 2020

“Rebel Coffee Table” – Star Wars-inspired table

Star Wars-inspired coffee table with mahogany rebel inlay into padauk and bloodwood, with walnut/cherry base, and Tatooine drawer fronts.


This is a little coffee table for our lair, which has also become my “office” when I’m working from home after lab work. My goals were 1) design it with a smaller footprint than my crappy old table. This is a little room. 2) have a slider for quick access and stowing of keyboard/mouse. 3) cover my PC tower, which I wanted more accessible from my futon. I intentionally made it asymmetrical to reduce size, though I can easily move the top to be symmetrical if I want in the future. The left overhang will double as a mount for an adjustable arm/second monitor I can swing out of the way when not working. And 4) have a touch of geek to it, which ended up being more than a touch 😂.


The top is padauk and bloodwood, inlayed by hand with African mahogany Rebel insignia. The legs are walnut firewood I milled myself. The rest of the base is cherry. The drawer fronts were scrollsawed from purpleheart, chakte viga, padauk, bloodwood, and maple.
Pardon the poor pics. It’s a dark basement. And I ain’t hauling this thing upstairs to photograph. lol